As one of China’s professional Pipeline manufacturers and suppliers, Xianjin Pipeline produces the automatic plate beveling machine for pre weld beveling of metal plates based on milling principle. It overcomes common drawbacks of flame cutting and grinder grinding: high labor intensity, non standard angles, rough bevel surfaces and excessive noise. Widely used in offshore & shipbuilding, heavy steel structures, nuclear power, power generation and machinery manufacturing.
The automatic plate beveling machine is dedicated to pre-weld beveling of metal plates, with 0°-90° adjustable bevel angle. Single-pass bevel: 0-30mm, maximum 100mm via multi-pass cutting. It provides easy angle adjustment, eco-friendly operation, precise bevel geometry and smooth finished surface, excelling in stainless steel machining.
Product Features
Dual-drive System
This automatic plate beveling machine adopts IEC-standard dual 3000W three-phase asynchronous AC motors, paired with IEC orthogonal-axis 800W high-torque low-speed reducer. Robust power and rigid frame ensure vibration-free stable cutting for thick plates.
Quantitative adjustment for tool advance and retract; single-pass bevel machining range C0-30mm, multi-pass machining up to C100 mm.
Weld Edge
Quantitatively controllable, consistent root face retention.
Plate Size
Workpiece machinable dimension: ≥200×80mm (L×W), no upper-size limit.
Bevel Angle
Stepless adjustable bevel angle α0°-α90°
Feed speed
Travel speed V0-1200 mm/min, variable-frequency adjustable. Beveling speed is inversely proportional to bevel depth.
Working mode
For large-size plates: the machine travels automatically along the plate edge for automatic beveling, with automatic tightening to prevent edge-off. For small-size plates: the machine stays stationary while the workpiece is automatically fed for bevel processing.
Height
Large-plate stand height: 820-860 mm. Built-in gas springs enable automatic adaptation to ground and plate height variations.
Indexable disc milling cutter, fitted with 7 coated carbide inserts, low-cost consumables and easy replacement.
BOM
Each set of inserts can machine 600-800 m for carbon steel and 300-500 m for stainless steel. Commercially compatible, low processing cost.
On-site Application Cases
Technical Standards
For the automatic plate beveling machine (design, manufacturing) and its spare parts, in addition to the technical parameters and requirements specified in the specification, the latest editions of National Standards (GB), Industry Standards (JB, DL...), and International Standards (SI, ANSI, ASME, AWS, API, DIN, ISO) shall be followed. The standards applied for product design and manufacturing are listed below:
General Code for Construction and Acceptance of Mechanical Equipment Installation GB50231-98
Guidelines for Safety Design of Electrical Equipment GB4064-1983
Safety of Machinery — Electrical Equipment of Machines GB 5226.1-2002
Marking of Insulated Conductors GB4884-85
Code for Acceptance of Construction Quality of Steel Structures GB 50205-2002
Code for Design of Steel Structures GB 50017-2003
Manufacturing standard for process piping: ASTM B31.3
International Standards (SI, ANSI, AWS, API, DIN, ISO)
Operating Environment Adaptability
The automatic plate beveling machine features excellent environmental adaptability and can operate stably under various normal working conditions. It can withstand certain fluctuations in temperature and humidity as well as minor vibrations, ensuring that external factors will not impair its performance and service life under normal operating conditions. Meanwhile, its structural design, material selection and protection measures are compatible with on-site installation conditions to guarantee safe and reliable long-term operation.
Power Supply: 380V, 50Hz
Altitude: < 1000m
Ambient Temperature: 0-45°C (indoor operation)
Relative Humidity: Maximum daily average relative humidity 90%
Seismic Intensity: No higher than Grade VII
FAQ
Q: What is the beveling range of the machine?
A: Single-pass bevel range: C0-C30mm for standard workpieces. Multi-pass machining achieves max C100 mm, offering high flexibility for diverse applications.
Q: What are the tool configuration and advantages of ZM-100 edge milling machine?
A: Equipped with indexable face mill and 7 standard coated carbide inserts. Long service life, low consumable cost. Inserts are quick-change for easy maintenance and high cost-efficiency.
Q: What is the machining process and application advantages of ZM-100?
A: Adopts cold milling cutting with automatic travel & feed for bevel/chamfer work. Designed for pre-weld beveling of various metal plates, with superior performance on stainless steel.
Q: Does ZM-100 meet high-standard welding and NDT requirements?
A: The automatic plate beveling machine produces precise, consistent bevels compliant with Class-II and above welding standards. Ensures uniform weld penetration and minimizes welding defects. Finished bevels pass all common NDT tests to satisfy inspection, acceptance and site construction demands.
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